Cap-height evidence

How do you control cap height on screw-capped bottles?

Cap height is a visible indicator of thread engagement and closure position.

Direct answer

How do you control cap height on screw-capped bottles?

Cap height is controlled by using compatible bottle and cap samples, setting cap presentation squarely, supporting the bottle during tightening and checking the finished position against approved packs. A cap-height check should be used with torque or integrity evidence rather than as the only acceptance test.

What cap-height variation can indicate

ObservationPossible causeNext check
One side higherTilted cap, cross-thread or poor handover.Slow-speed view of cap start and neck finish.
All caps highInsufficient thread engagement or stopping before final position.Approved hand-capped reference and setting record.
Caps low or damagedExcessive force, incompatible closure or wrong contact area.Cap condition, liner contact and torque evidence.

Related guidance

Continue the specification

FAT checklist

Plan evidence for sample testing, acceptance and handover.

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